Buis Mattress Manufacturing Process: What Materials Do We Use?

At Buis Mattress, we manufacture all our mattresses in-house using quality linings and materials. Learn about our choices in materials and designs for a mattress that provides greater sleep comfort.

High-Quality Outer Materials

Soft, breathable cotton is used for the outer mattress materials to promote a healthy sleep environment and restful nights. Two types of cotton are used in our manufacturing process. Wolf cotton, which blends cotton with polyester, creates the durable lower layer, while Jones cotton, which is 100 percent cotton, is built into our tufted mattresses for supreme comfort.

For a layer of extra cushioning, pure wool from Frankenmuth Woolen Mills is used. In addition to delivering a higher level of comfort, wool supplies a dry, cool surface for the mattress. For durability and antimicrobial properties, natural Talalay latex is used, sourced from Sri Lankan sustainable rubber tree forests. Latex is breathable, providing a cooler sleep surface. Talalay delivers a muscle-relaxing buoyant quality that relieves tension, lifting away the pressures of the day for restful, healthy sleep.

The Best Inner Materials

Inside each mattress, a power stack foundation made from a heavy-duty wood frame and four-prong modular is used for the base. Because our standards are high, we've chosen this quality design over the typical two-prong modular that's popular with most national companies. American-built Inneract springs, made by Spiller Springs in Wisconsin, provide outstanding support. These springs use open end five-turn offset wire in size fourteen gauge. Three types of innersprings made by Holland Maid offer a spectrum of firmness levels to suit different preferences. Eight coil designs are built into each mattress to provide a range of ergonomic support. We believe this type of design offers far superior support than foam or air can provide.

Locally sourced from Grand Rapids, our polyurethane foam supplies the ideal combination of softness and resistance for maximum comfort. These foam densities are available to suit individual preferences: 1.9, 2.8, 3.2, and 4 pounds. By using quality mattress materials and providing options, we meet a wide range of customers' needs.

Why No Pillow Tops

We purposely do not include built-in pillow tops in our mattresses. That's because they have a distinct flaw: their soft cushioning foam breaks down much faster than innerspring. When multiple layers of foam break down, the mattress loses its support and needs to be replaced. Our solution is to build sturdy latex mattresses for a breathable, lasting option that creates a cool, comfortable sleeping experience.

Our testimonials speak to the quality of our products. Visit Buis Mattress, headquartered in Holland, MI, and check out our bench-made mattresses. Give us a call at 616-396-6257 for hours and directions to our in-house showroom.

Four Reasons to Unplug Before Bedtime

According to the CDC, approximately 50-70 million Americans struggle with sleep or wakefulness disorders. Sleepless nights can be caused by numerous factors, such as anxiety, caffeine consumption, poor diet, and age. However, the use of mobile devices before bed can also contribute to sleeplessness.

The Backlit Blues

Backlit screens on certain smartphones and tablets emit blue-light wavelengths that can decrease the production of melatonin, the hormone that helps people fall asleep. For those that like to read before bed, books or magazines are a more sleep-friendly option.

Fear of Missing Out

With the rise of the 24-hour news cycle and social media, many people have trouble putting devices away because they fear missing out on the latest news, want to respond to incoming emails, or are joining in on a group chat. However, these activities engage the brain and keep it active, rather than letting it prepare for sleep. Powering down removes the temptation to stay connected.

Nighttime Notifications

Push notifications activate the device’s screen and ping, chirp, or otherwise alert the owner of incoming emails, texts, and social media posts. Both the light from the screen and the sounds can disrupt slumber. Placing all devices in airplane mode before bed will prevent push notifications from interrupting sleep cycles.

Wireless Waves

While the science is not conclusive, some experts suggest that the radiation emitted from the cellular signals of mobile devices may cause adverse health effects. Since the long-term effects of cell use are unknown, limiting exposure by powering down at night is a smart idea.

Chronic insomnia can impede work performance and mood during the day. However, avoiding mobile technology before bed can increase the chance of a good night’s sleep.

5 Reasons You Need a Mattress Topper

Mattress toppers are a blend of cushioned pads and other materials designed to increase the comfort of existing mattresses. At Buis Mattress, we primarily use wool, latex, or high-density foam. They are sold separately, either as an accessory to a new mattress or an addition to an existing one.

Comfort

A topper can dramatically increase the comfort of an existing mattress. As the foam absorbs and supports the body's contours, it eases pressure points that can cause pain and soreness.

Savings

Before discarding your existing mattress for a new one, consider upgrading it with a mattress topper. If your mattress a newer mattress and you wake up feeling sore or have numb joints, a mattress topper can help resolve circulatory and pressure point issues.

Protection

Toppers protect your current mattresses by shielding them from spills, stains, soiling, and tears, among other potential types of damage.

Types of Foam

Foam toppers are available in a variety of materials and temperatures. Traditional foam offers support and cushioning properties. Wool will provide a cooler sleep surface and will aid in maintaining a constant temperature. Latex will provide the best of both worlds providing a very cool sleep surface, great support, and unsurpassed cushioning.

Couple Comfort

With a foam topper, neither partner's sleep is disturbed by the other's movement. The foam creates individual movement and sleeping space for each person.

Winning Features of Bench Made Mattresses

Mattresses are typically made by machinery on an assembly line. This method often results in a cheap, substandard product. Instead of following the traditional route, choose a higher quality option that involves handcrafting the item.

Quality

The personalized process of making mattresses by hand ensures the utmost in quality. Specific standards and an eye on all details guarantee that every item meets this rigid quality control.

New Techniques

New techniques and materials come about with ongoing research and the implementation of new ideas. Companies that prioritize handcrafting mattresses are often on the cutting edge of this technology, using the best and the newest techniques for products.

Customer Service

Purchasing a mattress from a company that designed and built it usually means that this company will provide any and all customer service necessary both before and after the transaction. Experts will address questions and problems to resolve them.

When experts and professionals work to design and create quality mattresses, the final result promises to give a great night’s sleep.

Five Signs It's Time for a New Mattress

Arguably the most important piece of furniture in any dwelling, the average bed provides years of faithful service. According to most sleep experts, well-made mattresses can last between 8 and 10 years. But when a bed nears the end of that range, it may not provide the comfort and support that users need to get a restful night's sleep. Here are five unmistakable signs that it's time to trade in that old mattress.

1. User Discomfort

Once a bed begins to break down, its owner may experience morning aches, pains, and stiffness for the first time. This occurs because the springs inside the average mattress lose resiliency over time, causing the level of support to decline.

2. Sudden Sneezing

Beds are magnets for household allergens. It's no wonder people who sleep on old mattresses infested with allergens often wake up feeling sick. They might even wake themselves up at night with sudden bouts of coughing and sneezing.

3. Noticeable Sagging

When people sleep in the same spot, the bedsprings are subjected to continuous pressure on a nightly basis. In time, they will lose their ability to recoil and will gradually start to sink. Because the problem is expensive to fix, it's often best to simply buy a new bed.

4. Lumpy Surface

Once again, a lumpy mattress is a sign that the springs inside are loose, broken, or simply worn out. Most users cannot sleep on a bed that is lumpy due to the discomfort.

5. Persistent Fatigue

Worn-out mattresses seldom provide the level of support people need to get deep, restful sleep. As a result, their owners often wake up feeling tired and run-down.

When any of these warning signs appear, it's time to consider getting a new mattress.

Five Tips That Will Help You When Shopping for Mattresses

Before you start visiting stores and getting bogged down in all of the possible choices for new mattresses, make the process less stressful by doing some research on the front end. The number of available options can seem overwhelming, so use these five tips to quickly narrow down exactly what you're looking for.

1. Research Different Types and Sizes

Personal comfort is a highly selective matter. Learn about the different types to figure out what works best for you. Look at firm, soft, foam, and coil options.

2. Perform a 15-Minute Test

If you spend approximately 15–20 minutes testing the mattresses you're interested in, you will probably be happier with your purchase. Make sure to take off your shoes and lay on each side, on your back, and on your stomach.

3. Talk to Your Doctor

If you have any type of back problem or health problem, talk to your doctor for a potential recommendation. When shopping for a new mattress, you should have any back or health problems at top of mind so that a mattress professional can discuss the mechanics of how a specific type of mattress can help.

4. Bring Your Own Pillow

When trying out different types, bring your own pillow along. The more closely you can replicate your typical sleep situation, the more likely you are to make the right selection.

5. Set a Realistic Budget

Considering how much of your life you spend in bed, a comfortable mattress makes a significant impact on your quality of life. Try to remember that less expensive is not always better and think about your purchase as an investment in your health.

If you are feeling stressed by the prospect of going shopping for mattresses, use these tips to help make the experience as relaxing as possible.

Mattress Recommendations for Various Sleeping Styles

People have different sleep position preferences. Before purchasing a new bed, savvy shoppers will explore mattresses to find the best one to fit their unique sleeping styles.

Side Sleeping

Side sleeping is the most common style for people to adopt. When individuals sleep this way, they usually need a surface that will not put undue pressure on the shoulders and hips. A softer mattress usually fits because it allows these pressure points to sink into the surface.

Stomach Sleeping

A firmer bed generally serves people who prefer to sleep on their stomachs more adequately because it helps keep their spines aligned.

Back Sleeping

Back sleepers also need a surface that will support their lower backs. These people will be happiest with mattresses of a medium firmness to ensure the correct amount of support.

Because there are many options available in mattresses with various firmness levels, it's helpful to visit showrooms to try the different mattress styles.